Shorts are the staple of summer wardrobes. However, the fabric requirements for shorts differ significantly from T-shirts or Hoodies. Shorts need to withstand more friction (sitting) while maintaining breathability.
Based on textile structure principles and current market trends, we have categorized the most popular shorts fabrics into three tiers to help you guide your clients.
Table Overview
| Fabric | Type | Key Feature | Vibe | Market Benchmarks |
| French Terry | Knitted | Soft, Absorbent, Relaxed | Streetwear / Lounge | Fear of God (Essentials), Nike Sportswear |
| Polyester Mesh | Knitted | Breathable, Vivid Colors | Sporty / Retro | Mitchell & Ness, Eric Emanuel, NBA Authentic Shorts |
| Cotton Twill | Woven | Structured, Durable, Clean | Double Layer / Workwear / Smart Casual | Dickies, Carhartt, Ralph Lauren. |
1. The Streetwear Staple: French Terry (Knitted)
Just like heavy hoodies, “Sweatshorts” are dominating the streetwear market. They offer maximum comfort and a relaxed silhouette.
Technical Specs：
Structure: This is a knitted fabric where the loops on the back increase thickness and moisture absorption. It is soft, elastic, and breathable.
Weight: Usually 300gsm – 420gsm. Heavier weights hold a better “A-shape” structure.
Best For: Oversized streetwear shorts, lounge shorts, beach cover-ups.
2. The Classic Court King: Mesh (Polyester)
With the revival of retro basketball aesthetics (e.g., the “Eric Emanuel” style), double-layer mesh shorts have become a massive trend for manufacturing.
Technical Specs：
Structure: Often features a “Bird’s Eye” or open-hole structure for maximum airflow. It is essentially a warp-knitted fabric known for stability and breathability.
Durability: Polyester is highly resistant to abrasion and retains color well, making it ideal for sublimation printing.
Best For: Retro basketball shorts, gym wear, high-summer casual wear.
3. The Structured Choice: Twill / Chino (Woven)
When a client wants something “sharper” than sweatpants but not as formal as suit trousers, Twill is the answer. In menswear pattern design, fabrics like Khaki and Gabardine are the standard for structured trousers and shorts.
Technical Specs：
Structure: A woven fabric with diagonal lines (twill weave). It is denser and stiffer than knits, providing a clean, structured look that holds pleats well.
Material: Usually 100% Cotton or a Cotton/Spandex blend (for comfort stretch).
Best For: Cargo shorts, Chino shorts, Golf shorts, “City Boy” style.
Professional Tip: Sizing Matters
Remember, fabric dictates the fit.
Knits (French Terry/Mesh): Rely on elastic waistbands and drawstrings. They are forgiving in sizing.
Wovens (Twill): Have no natural stretch (unless Spandex is added). Pattern making requires precise hip and waist measurements to ensure movement.